900 t/h High Quality Sand Solution Case
Low investment, small footprint, high efficiency, low cost
Advantages for Horizontal Shaft Impactor Crusher:
It has China's patented technology, M sand, crushed stone, and shaping integrated. It saves 70% more electricity.
Advantages for High Strength Cone Crusher:
China's high-end patented technology, featuring a large crushing ratio, a feed particle size of less than 30mm, and a one-time finished product rate of up to 60%. It saves 40% more electricity compared to vertical shaft cone crushers. The equipment is equipped with intelligent control, allowing the discharge port to be adjusted freely. It is fearless of metal iron and automatically discharges it.
No. | Machine | Model | QTY | Power |
1 | Vibrating Feeder | ZSW2060 | 1 | 90KW |
2 | High Strength Cone Crusher | PYH500 | 1 | 560KW |
3 | Horizontal Shaft Impactor Crusher | PWS4010 | 1 | 400KW*2 |
4 | Circular Motion Vibrating Screen | 2YK3680 | 4 | 45KW*2*4 |
5 | Belt Conveyer | B1600 | 100m/4 | 45KW*4 |
6 | Belt Conveyer | B1400 | 25m/1 | 37KW |
7 | Belt Conveyer | B1200 | 75m/3 | 22KW*3 |
8 | Belt Conveyer | B800 | 25m/1 | 15KW |
In total | 2108KW |
Finished Product Specifications Distribution Table:
(The following capacity distribution is based on normal operating rotational speed. Due to the technical advantages of the PWS horizontal shaft impact crusher, the rotational speed can be adjusted freely to change the product specification ratio. The manufactured sand proportion can be controlled at around 30%, and the stone proportion at around 70%, with total capacity almost always exceeding 900 tons, and an over-powder rate of less than 10%.)
0-4.75mm | 5-10mm | 10-20mm | 20-31.5mm |
About 500t | About 50t | About 200t | About 70t |
Using limestone as an example, the comprehensive power consumption per ton of product is around 2 kWh, and the cost of consumable wear parts is approximately 0.07 USD.
Note: This process flow diagram is adaptable to both wet and dry process flow designs and does not include wastewater treatment or dust removal systems.